Exciting News: Our new Sport Casual and Vulcanize Facility in the Dominican Republic is now open! Exciting News: Our new Sport Casual and Vulcanize Facility in the Dominican Republic is now open!

Prototyping

Bringing concepts to life

From Sketch to Sample

Prototyping is the critical bridge between a promising design and a production-ready product. At RIVAL, our prototyping capabilities are among the most advanced in the industry, combining traditional craftsmanship with modern technology to produce samples that are true to the original vision in every detail.

Our process begins with 3D pattern making, where our technicians translate flat technical drawings into three-dimensional patterns that account for the complex geometry of the human foot. Using both digital tools and hands-on expertise, we create patterns that ensure proper fit, comfort, and visual proportion from the very first sample.

Sample development is where designs become real. Our skilled artisans assemble prototypes using production-grade materials and construction techniques, giving our clients an accurate preview of the finished product. Each sample undergoes rigorous review for aesthetic accuracy, structural integrity, and material performance before it is presented for approval.

Fit testing and refinement are integral to our prototyping process. We conduct systematic fit evaluations to ensure that every style meets comfort and sizing standards across the full size range. Adjustments are made quickly and precisely, drawing on decades of accumulated knowledge about last engineering and foot biomechanics.

Speed matters in today's market. Our rapid iteration capabilities allow us to turn around sample revisions efficiently, keeping your development timeline on track without sacrificing quality. We understand that every day saved in development is a competitive advantage for your brand.

From Sketch to Sample
3D Pattern Making
Sample Development
Fit Testing & Refinement
Material Testing
Rapid Iteration
Wear Testing

Ready to Create Something Extraordinary?

Let's discuss your next footwear project